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Overview of PEB Solutions
COMPONENTS OF PEB
Our Services
01.
Custom Design and Engineering
Expertly crafted designs for industrial, commercial, and institutional structures.
Cutting-edge engineering solutions to ensure durability, safety, and functionality.
02.
Manufacturing of PEB Components
Precision-manufactured components using state-of-the-art technology.
High-quality materials to ensure superior performance and longevity.
03.
Erection and Installation Services
With Safety & Quality
Professional on-site assembly and installation by experienced technicians.
Adherence to strict safety standards and timely project completion.
04.
Turnkey Solutions
End-to-end project management, from concept to commissioning.
Streamlined processes to save time and reduce costs.
05.
Retrofitting and Expansion
Modification and upgrading of existing structures to meet new requirements.
Seamless integration of additional components or expansions.
06.
Support
Responsive support for any issues or upgrades.
USE CASES
Providing PEB Solutions
Manufacturing Plants / Factories
Warehouses / Cold Storages with Racking System
Aircraft
Hangers
Metro
Stations
Ship
Yards
Stadiums
Shopping Mall /
Hypermarkets
Fuel Stations /
Bus Shelters
Basic Parameters of Pre-engineered Building
Structural Frame
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Primary Structure: Includes main frames (columns, rafters, and bracing), which support the overall load of the building.
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Secondary Structure: Comprising purlins, girts, and eaves struts that support the roof and wall cladding.
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Bracing: To resist lateral forces and ensure stability against wind and seismic loads.
Building Dimensions
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Width: Typically determined by the purpose of the building (warehouse, factory, etc.).
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Length: Can vary as per the project requirement; usually, there are no limitations in terms of length.
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Height: The clearance between the ground and the underside of the building’s roof. This is an essential factor for areas that require machinery or storage space.
Roof System
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Roof Slope: The slope or pitch of the roof, typically ranging from 1:12 to 6:12, depending on climate and design preferences.
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Roof Decking: The material used for the roof (steel, insulated panels, or other materials).
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Roof Insulation: For temperature control and energy efficiency, insulation materials like fiberglass, mineral wool, or foam are commonly used.
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Roof Drainage: Proper drainage systems, such as gutters and downspouts, are integral for water management.
Wall Cladding
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Material: Steel, aluminum, or composite materials are commonly used.
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Type: Could be single-skin cladding (one layer of material) or insulated panels (for better thermal efficiency).
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Color & Finish: Options vary for aesthetics and durability, with painted, galvanised, or coated finishes to resist weathering and corrosion.
Load Considerations
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Dead Load: The weight of the structure itself (steel framework, cladding, roof, etc.).
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Live Load: The load from activities like storage, machinery, or human presence.
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Wind Load: Based on location, the building is designed to withstand specific wind speeds and directions
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Seismic Load: Considerations for earthquake-prone regions, ensuring the structure’s stability.
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Snow Load: For regions that experience snow, the roof is designed to bear the weight of snow accumulation.
Foundation
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Type: The foundation is typically a slab-on-grade or strip foundation, depending on soil conditions and load requirements.
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Design: The foundation design should ensure the transfer of loads from the building to the ground.
Doors and Windows
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Types of Doors: Roll-up doors, sliding doors, hinged doors, or large sectional doors for access.
Windows: Typically used for natural light and ventilation, can be fixed, operable, or translucent panels.
Insulation and Energy Efficiency
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Thermal Insulation: Insulated panels or additional insulation materials used in both the walls and roof.
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Ventilation: Proper natural or mechanical ventilation solutions are included, depending on the structure's requirements.
Structural Steel Grade
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The steel used for PEBs is usually high-grade, corrosion-resistant, and durable, with common grades such as ASTM A36, A572, or A992.
Expansion and Modification Capability
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PEBs are designed with flexibility in mind, making it easy to expand or modify the structure as needed in the future.
Types of PEB Stuctures
Clear Span (CS)
Single Slope (SS)
Roof System (RS)
Lean-To (LT)
Multi-Span-1 (MS1)
Multi-Span-2 (MS2)
Multi-Span-3 (MS3)
Multi-Gablet (MG)
PEB Stuctures
Primary Framing System
The primary framing system in a Pre-Engineered Building consists of the main structural components that bear and transfer the load of the building to the foundation. It typically includes rigid frames, which are composed of columns and rafters, and are designed to withstand various loads such as wind, snow, and seismic forces. These frames are usually made of high strength steel and are pre engineered and fabricated according to the specific requirements of the building design.
Roofing & Wall Cladding System
The roofing and wall cladding system involves the installation of panels on the roof and walls of the building. These panels are typically made of steel and are coated with protective layers to enhance durability and weather resistance. Roofing panels provide shelter from weather elements, while wall cladding panels offer structural support and insulation. The cladding system also contributes to the overall aesthetics of the building.
Crane System
Some industrial and commercial buildings require the installation of crane systems for material handling purposes. Pre-Engineered Buildings can be designed to accommodate crane systems, including overhead cranes or gantry cranes. The structural framework of the building is engineered to support the loads imposed by the cranes, ensuring safe and efficient material handling operations within the facility.
Secondary Framing System
The secondary framing system provides additional structural support to the building and includes components like purlins, girts, eave struts, and bracing. Purlins run horizontally along the length of the building and support the roof panels, while girts run vertically and support the wall panels. Eave struts provide support to the roof and wall panels near the eaves, and bracing helps maintain the stability and rigidity of the building structure.
Mezzanine Systems
Mezzanine systems are intermediate floors that are built between the main floors of a building. In PEBs, mezzanine systems are often utilized for creating additional office space, storage areas, or other functional spaces without the need for a full building expansion. Mezzanine floors are designed to handle specific loads and are supported by columns or other structural elements within the building.
Fascias
Fascias are architectural elements installed on the outer surface of the building, typically near the roofline. In PEBs, fascias serve both functional and aesthetic purposes. Functionally, they help in enclosing the ends of the roof panels, providing protection and enhancing the building’s weather resistance. Aesthetically, fascias contribute to the building’s appearance, and they can be customized to match the overall design theme of the structure.
PEB Buildings
RIidge Ventilators
Sky Lights
Turbo Vents
Louvers
Fiberglass Insulation
Primary & Secondary Bolts
Shutter Doors
Sheeting Fastners
Sealants
“You can dream, create, design, and build the most wonderful place in the world. But it requires people to make the dream a reality.”
WALT DISNEY